Traditional thin steel support becomes ineffective under the impact of concrete, and J-shaped anchors are often found to shift by over 10mm.
Solution:
✅ Angle Steel Cross Grid: 50×5″ angle steel is welded into a grid (spacing ≤ 500mm), increasing strength by over three times and significantly enhancing impact resistance.
✅ Bolt Isolation: PVC pipe (diameter 2cm larger than the bolt) is placed over the bolts, then tied to the angle steel frame with wire to avoid direct welding damage to the bolt material.
Shifting often starts with misaligned positioning, and even millimeter-level errors can trigger a chain reaction.
Double Locking Technology:
Laser Positioning: Use a total station for precise positioning, maintaining an error within ±2mm.
Steel Plate Mold: Customize a 10mm-thick positioning steel plate (with holes precisely cut according to the bolt holes). Bolts are inserted into the holes and locked into place before pouring.
Concrete buoyancy can lift bolts by 30mm! Traditional counterweighting methods are inefficient.
Efficient Counterweight Solution:
Top-Welded Counterweight: Weld a steel plate (size ≥ 100×100mm) to the top of the bolt to offset buoyancy using its own weight.
Real-Time Monitoring System: Pre-embedded displacement sensors and GPS monitoring during the pouring process provide instant alarms for abnormal floating.
Rough material placement is a direct contributor to displacement! The pouring rhythm must be controlled. Key Operation Points:
Steps | Operational Specifications | Purpose |
Layered Casting | Each layer ≤ 50cm, symmetrical and even pouring | Avoid tilting caused by unilateral impact |
Smart Vibration | Vibrator > 30cm from bolts | Prevents vibration from deflecting bolts |
Hook Venting | Drill a 6mm vent hole at the bottom of the J-shaped hook | eliminates air bubbles and voids and improves bond strength |